Emulsifiers And Homogenizers Manufacturer
Mixer Homogenizers
Product Description:
High shear mixer disperses one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immiscible. A rotor together with a stator is used either in a tank containing the solution to be mixed, or in a pipe through which the solution passes, to create shear. The products could be widely applied in cosmetics, food, beverage, chemical, pharmaceutical, paint& ink industry etc. Four types of different stators are suited to different working conditions. Application: Cosmetic lipsticks consist of a pigment dispersed into a mixture of oils and waxes. By using a KOS high shear mixer, it's much easier to solve the problems when homogenizing that long process times are required to melt the waxes and solid pieces may require breaking up before they can be added to the kettle. Under this circumstance, mixing times can be greatly reduced, consistency and product texture can be inceasingly improved.
Features: 1, New structure - the use of new shear structure, the new stator and rotor combination to achieve radial and axial double-sided shear technology (proprietary technology), the shearing and dispersing effect more comprehensive and thorough. 2, New flow - the bottom and the upper axial auxiliary impeller of the rotor strong suction, the stator radial injection, so that the material mixing effect of the whole container is more significant and completely. 3, More durable - Spindle protection technology (proprietary technology) to ensure that the spindle in the case of high-speed operation without wear and tear, the maximum to solve the problem of spindle wear. 4, More stable - the use of shaft-assisted support, auxiliary support rod in the middle part to increase the strengthening ring, to minimize the spindle vibration at high speed, in order to ensure long-term stable operation of the equipment. 5, More efficient - the use of the upper, lower or upper and lower two-way suction three new models, according to the material properties and processing requirements to choose the optimal structure model, to achieve the purpose of high efficiency and energy saving.
Agitators are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements. Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:
Salient Features:
Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Capacity available for volume of 5 liters to 5,000 liters. Available various different type of mixing blade. Available different mounting of stirrer assembly. 1. Wall mounting. 2. Telescopic Stand. 3. Top of the vessels / Tanks. 4. Bottom of the Vessels / Tanks. Can be provided Variable Speed Drive for stirrer by VFD. Option available for Explosion proof motor and controls panel.
SALIENT FEATURES :
- Homogenization / Blending.
- Liquid - Liquid Mixing
- Gas - Liquid Mixing
- Solid - Liquid Mixing / Reaction / Suspension
- High Viscous Mixing Applications
- Semi Automatic (Pneumatically Operated Ball Valave) Control
- Contact parts are SS 304 / 316 /Mild Steel/ Rubber Lining.
- Along with the ability for Design and Fabrication of Process Vessels, we offer complete mixing agitators, chemical agitators, mixers, blenders, reactors with shortest deliveries for trouble free lifelong operations
